What Size Circuit Breaker Do I Need?
Choosing the right breaker size is one of the most important decisions in electrical work. Too small and the breaker trips constantly. Too large and the wiring is unprotected. This guide covers how to size a breaker correctly for every common residential and light commercial application.
The Golden Rule: Size the Breaker to the Wire
The breaker protects the wire, not the appliance. The breaker size must match the ampacity of the wire gauge used:
14 AWG wire → 15-amp breaker maximum 12 AWG wire → 20-amp breaker maximum 10 AWG wire → 30-amp breaker maximum 8 AWG wire → 40-amp breaker maximum 6 AWG wire → 55-amp breaker maximum 4 AWG wire → 70-amp breaker maximum 2 AWG wire → 95-amp breaker maximum 1/0 AWG wire → 125-amp breaker maximum
Never install a breaker larger than the wire can handle.
The 80% Rule for Continuous Loads
For loads that run continuously for 3 hours or more (HVAC, water heaters, EV chargers), the NEC requires the breaker to be sized at 125% of the load — or equivalently, the load should not exceed 80% of the breaker rating.
Example: a 7,200-watt electric water heater at 240V draws 30 amps. 30 × 1.25 = 37.5 amps → use a 40-amp breaker.
Common Appliance Breaker Sizes
Standard residential applications:
General lighting/outlets (15A circuit): 15-amp, 1-pole Kitchen small appliances: 20-amp, 1-pole Refrigerator: 20-amp, 1-pole (dedicated) Dishwasher: 20-amp, 1-pole Microwave: 20-amp, 1-pole (dedicated) Electric dryer: 30-amp, 2-pole Electric range/oven: 50-amp, 2-pole Central AC (3-ton): 30–40-amp, 2-pole (check nameplate) Central AC (5-ton): 40–60-amp, 2-pole (check nameplate) Electric water heater: 30-amp, 2-pole Hot tub/spa: 50–60-amp, 2-pole EV charger (Level 2, 48A): 60-amp, 2-pole
How to Calculate Breaker Size for a Custom Load
1. Find the wattage of the load (from the nameplate or spec sheet) 2. Divide by the voltage: Amps = Watts ÷ Volts 3. For continuous loads, multiply by 1.25 4. Round up to the next standard breaker size (15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100) 5. Verify the wire gauge supports that amperage
Example: 4,800W electric baseboard heater at 240V → 4800 ÷ 240 = 20A → × 1.25 = 25A → use 30-amp breaker with 10 AWG wire.
Industrial and Commercial Sizing
For motors, the NEC requires breakers sized at 250% of the motor's full-load current for standard motors (for short-circuit and ground-fault protection), with separate overload protection. This is different from the residential approach and requires careful calculation per NEC Article 430.
Related Circuit Breaker Resources
- How to Find the Right Replacement Circuit Breaker
- 1-Pole vs 2-Pole vs 3-Pole Circuit Breakers Explained
- What Is Interrupt Rating (kA) on a Circuit Breaker?
Need a specific breaker size? The AllBreakerSales.com catalog includes breakers from 15A to 2,000A. Request a written quote to confirm the required catalog number and current availability. Call (951) 903-9804 for a quote.